Product Description
Differential gearbox
Blender Shell
Reducing Housing
Customer: Bonfiglioli, Sumitomo Heavy Industries, Fairfield
Materials: GJL250-300; GJS450-700; 42CrMo4 and other castings and forgings
Dimensions: 150mm~750mm
Process: Casting - Machining - Heat Treatment - Pressure Testing - Coating
Application: Reducers for construction machinery, agricultural machinery, landscaping machinery, wind power, etc.
Production Equipment: Japan Sintokogio Automatic Casting Line: Flask size 800mm*600mm, production capacity of 200 flasks/hour
Forging Equipment: 1600-ton capacity
Taiwan Youji Vertical Lathe: Stroke 250mm~1000mm
Dongtai Vertical Machining Center: Stroke 600mm~1800mm
Japan Okuma Horizontal Machining Center: Stroke 700mm~1350mm
Profile Overview
Established in June 2006, the facility covers an area of 48,000 square meters, with a factory building area of 68,000 square meters. With a total investment of 400 million RMB, the facility currently employs 300 staff, including 20 R&D and design personnel and 40 management personnel.
After years of dedicated development, a range of high-precision machining and inspection equipment has been acquired. This includes over 40 vertical lathes from Taiwan, more than 90 vertical machining centers, 18 horizontal machining centers from Japan and South Korea, four CMMs (Zeiss and Hexagon), and over 20 sets of inspection equipment such as roundness testers, profilometer, and surface roughness testers (Mitutoyo).
The main products include components for cranes, elevators, construction machinery, transmission hydraulics, and industrial robots, which are exported to regions and countries such as Europe, the United States, and Japan.
Main Inspection Equipment / Primary Testing Equipment
I. Machining & Dimensional Inspection
Coordinate Measuring Machine (CMM) - 6 units - Max Travel: 3000 mm - Zeiss (Germany), Hexagon (USA), Domestic (China)
Roundness Measuring Machine - 1 unit - Travel: 250 mm - Mitutoyo (Japan)
Profile Projector / Contour Measuring Instrument - 1 unit - Mitutoyo (Japan)
Surface Roughness Tester - 3 units - Mitutoyo (Japan)
II. Casting & Material Analysis
Spectrometer
Metallurgical Microscope
Carbon & Sulfur Analyzer
Foundry Sand Testing Equipment (1 set)
Brinell Hardness Tester
Low Temperature Impact Testing Machine
X-ray Inspection System
Frequently Asked Questions
What manufacturing processes do you offer?
We specialize in a wide range of processes including CNC Machining (Milling and Turning), Sheet Metal Fabrication, Stamping, and Injection Molding.
What materials can you work with?
We work with a vast selection of materials, from various metals (Aluminum, Steel, Stainless Steel, and Iron).
Can you work with my existing CAD drawings?
Absolutely. We prefer to work from your CAD files (e.g., .STEP, .IGES, .SLDPRT). Please ensure your drawings include critical dimensions, tolerances, and material specifications for an accurate quotation.
How do I get a quote?
You can request a free, no-obligation quote by submitting your CAD files and specifications. Please include key details such as part name, quantity, material, and any special requirements.
What information do you need to provide a quote?
To provide an accurate quote, we typically need: CAD Drawings (with tolerances), 2D Engineering Drawings (PDF/DWG), Material Specification, Surface Finish/Treatment, and Annual/Order Quantity.
What inspection equipment is available for quality assurance?
Our testing capabilities include Coordinate Measuring Machines (CMM) with max travel up to 3000 mm, Roundness Measuring Machines, Profile Projectors, Surface Roughness Testers, Spectrometers, Metallurgical Microscopes, and X-ray Inspection Systems.